There are three methods of the thermoforming process: (1) vacuum thermoforming, (2) pressure thermoforming and (3) mechanical thermoforming. The principle is basically the same; heating the plastic and force it to acquire the mold's shape. Figures describing each method are shown below.Figure 1: The Vacuum Thermoforming Method
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a) A flat plastic sheet is softened by heating. b) The softened sheet is placed over a concave mold cavity. c) A vaccum draws the sheet into the cavity. d) The plastic hardens on contact with the cold mold surface, and the part is removed and subsequently trimmed from the web. |
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