Thermoforming is a generic term for the process of producing plastic parts
from a flat sheet of plastic under temperature and pressure. In the highest
expression of the technology, thermoforming offers close tolerances, tight
specifications, and sharp detail. When combined with advanced finishing
techniques, high-technology thermoforming results in products comparable to
those formed by injection molding. All of us are exposed to many thermoformed
plastics in our daily lives. They have replaced many parts previously
manufactured from wood, paper, glass, and metal.
Thermoforming is a plastic fabricating process that involves heating sheet
plastic and forming it over a male or female mold. The two basic types of
thermoforming processes - vacuum forming and pressure forming - and derivative
processes such as twin sheet forming make plastic thermoforming a broad and
diverse plastic forming process. The most advantageous aspects of thermoforming
are its low tooling and engineering costs and fast turnaround time which makes
thermoforming ideal for prototype development and low volume production.
Applications for thermoformed plastic products include: automotive interiors,
shipping and packaging containers, sports and recreational equipment, medical
equipment, industrial supplies, etc.