Thermoforming is a generic term for the process of producing plastic parts from a flat sheet of plastic under temperature and pressure. In the highest expression of the technology, thermoforming offers close tolerances, tight specifications, and sharp detail. When combined with advanced finishing techniques, high-technology thermoforming results in products comparable to those formed by injection molding. All of us are exposed to many thermoformed plastics in our daily lives. They have replaced many parts previously manufactured from wood, paper, glass, and metal. Thermoforming is a plastic fabricating process that involves heating sheet plastic and forming it over a male or female mold. The two basic types of thermoforming processes - vacuum forming and pressure forming - and derivative processes such as twin sheet forming make plastic thermoforming a broad and diverse plastic forming process. The most advantageous aspects of thermoforming are its low tooling and engineering costs and fast turnaround time which makes thermoforming ideal for prototype development and low volume production. Applications for thermoformed plastic products include: automotive interiors, shipping and packaging containers, sports and recreational equipment, medical equipment, industrial supplies, etc.
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